Every garment in the plant — tracked, timed, and accounted for. Built in-house. Running in the cloud.
A presser scans the heat seal. In a third of a second, the system knows exactly whose garment it is and where it belongs.
Mounted at the station. It shows the presser their pace against goal, in real time — no clipboards, no guessing, no counting.
The moment we loaded the data, the system flagged a customer's scarf that had been sitting in the plant, unpressed, for five months. Nobody was looking for it. Now nothing hides.
If pants keep getting scanned at a shirt press, the system notices — tells the presser, and logs it for the supervisor. Three in a row, and it speaks up.
When a garment fails inspection, one scan sends it back — and the system remembers who pressed it the first time. Rework isn't free. Now we can see exactly what it's costing, and where.
| HSL | Customer | Item | Reason | Orig. Presser |
|---|---|---|---|---|
| 80050133 | Patton, Tanji | Dress | REPRESS | Martinez, Maria |
| 80009904 | Ames, Logan | Blouse | MISSING BUTTON | Lopez/Garcia |
| 80042069 | Koontz, Jessica | Dress | RE-CLEAN | Martinez, Maria |
Pull it up at the start of a shift: what's waiting, what got done, what's running late. No walking the racks to guess.
Anyone can pull up the numbers. But changing something — committing the nightly import, moving a tablet, clearing an alert — takes a PIN, and only from someone allowed to do it. Every change is signed and time-stamped.
Each press has its own tablet. A press goes down, you move the crew to a spare and repoint the tablet — from the office, in one click.
Each station has a benchmark — 20 an hour on dresses, 40 on slacks. The system now scores every hour against it, on its own. No clipboard, no one walking the floor with a stopwatch. And it's the same number the presser sees on their own screen, so nobody is measured by a yardstick they can't see.
| Presser | 7am | 8am | 9am | PPH | Goal | Attain |
|---|---|---|---|---|---|---|
| Juarez, Tina | 69% | 78% | 61% | 27.6 | 40 | 69% |
| Garza, John | 104% | 97% | 88% | 20.6 | 20 | 103% |
| Martinez, Maria | 128% | 141% | 126% | 26.4 | 20 | 132% |
Three plants, three scanner setups, real-world lessons. This rollout uses what we learned — the smart middle, not the overpriced and not the underpowered.